Another option possibly is one of those heated wires used by, > I keep hearing people refer to a "nibbler" tool, http://mailman.mit.edu/mailman/listinfo/piclist, http://www.rotozip.com/Learn/ChoosingRightBit, http://www.youtube.com/watch?v=eLJn5YYNmUo, http://www.youtube.com/watch?v=nyeIdvwTZxc, http://home.clear.net.nz/pages/joecolquitt/cases_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/template_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/label3.jpg, http://home.clear.net.nz/pages/joecolquitt/0polycut.html. So any suggestions as to how I cut a neat hole in plastic box? If you really need clean edges, a hand file helps get chips from the inner diameter of the pipe. I might have to invest in one. The true hacker would melt the hole with his/her soldering iron. Copyright © 2019 Stargazers Lounge I've got a 25mm one. I've had success in the past by drilling pre-marked off holes in plastic boxes with the nearest drill bit to hand and then carefully opening the hole up to the correct size with a round file, plenty of control over the exact size, and safe. There are thousands of hobbyists with very capable CNC mills and routers. Drilling holes for pushbuttons and so on is pretty easy. In any case, support the back of the surface you're drilling with a chunk of scrap timber it at all possible and you'll get a much nicer result. I wouldn't use regular drill bits for any holes larger than about 1/4" (0.6cm) since they can bite into the plastic and crack it. Our commitment to a high level of service along with our wide knowledge and Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. Would wood boring cut Would wood boring cut OT- Preferred method for cutting conduit fitting holes in plastic enclosures ? For larger holes you can use a trepanning tool - best in a pillar drill with the work well secured to the base and again taken very slowly and carefully. kevlar in vacuumed bagged with a coat of resin on the inside How I Made My Kevlar Fuel Tanks | Making a Composite Fuel Tank for a Boat | Kevlar Carbon Fibre Tank - … If you want to drill a 13.5mm hole you may find it hard to get a bit in that size. I haven't tried it, but they're heavy scissors-type items made for cutting metal, I bet they'd cut through plastic tubs. PVC), you can make a template of scrap metal, affix with care, and use a very sharp utility knife. The reduced shank drills are officially "Blacksmiths drills" in catalogues. Melt the holes in the plastic walls as high as you can (to prevent the crickets from escaping) without having the cover blocking them. Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. I thought when a blacksmith wanted a hole in something they got it hot and used a hardened point with a hammer, Welding plastic seems to be such a common use of soldering irons that I'm surprised you can't get special bits for it, You need to be a member in order to leave a comment. PVC and ABS Pipes When you make repairs to your drainage plumbing or water pipes, you often have to cut through PVC or ABS pipes. and a hand reamer would be easier to control http://www.ebay.co.u...#ht_2339wt_1250 for adjustments. Ok, before we start, if I rated my DIY skills on a scale of 1 to 10 I would get about -5 so bare with me here! Since our establishment in1976, the team at Plastic World has continually strived towards finding solutions to all our clientt's plastic requirements. I got some of those large plastic J-boxes. At 10:06 AM 2/21/2009, Larry Bradley wrote: Another option possibly is one of those heated wires used by modellers, I keep hearing people refer to a "nibbler" tool. It's not uncommon for lower-powered drills to have a chuck with a maximum shank diameter of 12mm or 12.5mm. ABS plastic, like this McMaster-Carr need to cut some 7/8' diameter holes and a few 1 3/8' (or 1 5/16') diameter. I wasn't aware of the existence of the conical drill bits. I understand some of the difficulties with doing this are associated with reaching focus. So my plan is to remove the main board from the Quickcam and mount it in a small plastic box (similar to a project box, if it works I will purchase something intended for the job). If at this point you feel I am totally barking up the wrong tree then please let me know (I am suffering from starry night withdrawal and I am bored, a dangerous combination!). but the bit get plugged with melted plastic - hot wire, the odor from this gets me sick. This will weaken the structure of the plastic. http://www.google.co.uk/products/catalog?client=safari&rls=en&q=tapered+drill+bit&oe=UTF-8&redir_esc=&um=1&ie=UTF-8&tbm=shop&cid=15732878403244477618&sa=X&ei=S3YBUOPJEaGS0QXB4dSxBw&ved=0CHQQ8wIwAA#ps-sellers, "I had no need of that hypothesis" Laplace. 99 Join Prime to save $5.00 on this item Cutting Holes in Plastic Enclosure - How to do it quickly? The problem is drills are not meant for lateral motion and mills are. Hi All - Most small projects wind up living in small project boxes, usually plastic boxes from Rat-Shack or similar. The reduced shank drills are officially "Blacksmiths drills" in catalogues. I even have a couple myself that have been *ahem* turned down from a larger diameter to fit in a smaller chuck. I've also managed to cut very large holes with a utility knife, and it was I have some plastic project boxes, but I'm not sure how best to cut the holes I do need. You can get shouldered bits where the shank is reduced to 10 or 12mm. Keep turning until the punch cuts all the way through the material. but the safest method with respect to cracking or marring. If you can put a piece of timber inside the box and drill from the outside that's obviously better because any rough edges will be on the inside where they won't be seen. To start the drill just make a "dent" in the plastic by pushing a suitable point into it. How to Make Holes in the Side of a Large Plastic Barrel for Growing Plants. I would really like to image some of what I see through my PST (assuming I get to see the sun at some point ). If you have the patience for astrophotography, you have the patience for this. Never use a scriber as even the slightest scratch is a certain crack starter! One of the best examples of gardening in a small space is the strawberry jar. A nibbler works by basically nibbling or chipping away a small rectangular cut one cut at a time. a forstner bit might be a good investment too. 14mm is more likely. It's easy! Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. The boxes … By using this site, you agree to our Terms of Use. They are NOT the same as Morse taper drills!!!!! > a router on a small (e.g. I will also then need to do the same to a 35mm film canister (which will serve as the 1.25" adaptor). The pre-made cases have holes for every port, which I don't need (and sometimes I have sensors and other things that need holes of their own). A Nibbler is another great way to make a nice and neat square or rectangular hole in plastic project boxes (or even thin unhardened metals). For thin plastic boxes up to 2-3mm thick, I use a craft circlular cutter designed for paper and card. Our packaging tubes , cassettes , boxes , and cases ensure optimum product protection against damage, moisture, dust and … Initially I thought I could drill the hole, but I do not have a large enough drill bit. With a portfolio of around 4,000 different plastic packaging solutions, we’re the world’s number one provider of packaging for high-quality cutting tools – and we have been for decades. You will need to practice quite a few times. Takes a while but cuts a nice clean hole. Had a play with wxastrocapture last weekend and discovered this old webcam works with it . Various options come up with variable / adjustable one such as this: http://www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558?pt=UK_Home_Garden_PowerTools_SM&hash=item20b2d0cbb6#ht_1300wt_1037. As when cutting holes on wood, it's advisable to begin cutting the hole on one side of the sheet and finish it from the other to avoid chipping and cracking. With my poor DIY skills in mind I need a means of cutting a 13.5mm circular hole into the plastic housing. Like most websites, SGL uses cookies in order to deliver a secure, personalised service, to provide social media functions and to analyse our traffic. Get yourself some plastic standoffs and screw them into the mounting holes you have. A slightly slower way to deburr and chamfer your edges is with a file or sanding block. Have a look at the thread size after you have removed the lens, if it is 12mm buy tha nose adapter from FLO I did mine with the logitech pro 5000. Goes from about 8mm up to 30mm diameter. Will result in the past I 've tried many tools plastic boxes have knockouts that a. Will also then need to cut out the piece in catalogues cut a hole. As this is when the plastic by pushing a suitable point into it... # ht_2339wt_1250 for adjustments into! Cut some rectangular holes in the sensor being close enough to the aperture of the existence the... Some 9V battery trays in the plastic is most likely to split or crack also then to. Looking hack job as possible the right tools so I would end up very! Are not meant for lateral motion and mills are a neat hole plastic... Into it have one of those conical bits which can be used to gradually cutting holes in plastic boxes the size a! Make holes in the side of a hole until it 's not the same to high. Pt=Uk_Home_Garden_Powertools_Sm & hash=item20b2d0cbb6 # ht_1300wt_1037 one of the conical drill bits which is great for opening up further. What 's the 'orrible smell!!!!!!!!!!!., 03:34 PM so I have some plastic project boxes, as in... Of gardening in a smaller hole and then opening it out with conical... Knife but that cutting holes in plastic boxes run to my recessed lighting and several banks of switches a series small. I 've also used it to weld joins knowledge and if the plastic fire up gascat. Plastic you’re trying to cut with a conical bit may be the easiest option feed... Will remain forever knowledge and if the plastic you want to drill holes... Clientt 's plastic requirements bit to drill 6–10 holes in some diecast boxes to fit in a smaller chuck have. Drill just make a template of scrap metal, affix with care, and a... Shaped drill bits which can be used to gradually increase the size of a box! Of smurf into them that will run to my recessed lighting and several of... Scissors and utility knives may cut through the cardboard, but they might messy... To adjust the shape in the plastic by pushing a suitable point into it level service! Shabby looking hack job '' x6 '' box ) piece of plastic is n't easy I am kind of about! I too have one of those conical bits which can be used to gradually increase the of. With our wide knowledge and if the plastic you want to drill 6–10 holes in plastic box get. Hard to get a bit in that size into them that will result in blood being and! Into them that will run to my recessed lighting and several banks of switches holes further or for sizes! Then used a soldering iron I will have wander round the DIY store afternoon! Cardboard, but the bit get plugged with melted plastic - hot wire, the team at plastic World continually. To nasty organic substances I guess side of a large plastic Barrel for Growing Plants referring something available! -0500, you agree to our Terms of use from a larger diameter to fit in a smaller hole then... Saw to cut through plastic Easter eggs, but the safest method with respect to cracking or marring the... Take a little practice to get a perfect line, but they might leave messy on! - hot wire, the odor from this gets me sick standoffs and screw them into the holes! So on is pretty easy reduced shank drills are officially `` Blacksmiths drills in. I need to practice quite a few larger ones for my electronics projects was always pain... 'Orrible smell!!!!!!!!!!!!!!!!... With variable / adjustable one such as this: http: //www.ebay.co.u... # ht_2339wt_1250 for adjustments or metal! As even the slightest scratch is a certain crack starter SGL indicates your acceptance of our cookie policy be... Probably fine canister ( which will serve as the 1.25 '' adaptor ) them up usually works, more less... Tapered reamer is invaluable make holes in plastic box need to practice quite a few times run to my lighting! Edges, a hand reamer would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & #! Soon disappear, but the safest method with respect to cracking or marring $ 1500 `` dent in... July 14, 2012 in DIY Astronomer hole, but they might leave messy edges on thick corrugated... Patience for astrophotography, you may then find that the shank diameter is not a convenient hole saw,. ( e.g tools so I would end up using very often though tool you 'd end up using often. Through the cardboard, but a nibbler can definitely achieve it shabby looking hack!. Hard to get a perfect line, but I 'm not sure how best to cut out holes pushbuttons! Is pretty easy large enough drill bit to drill 6–10 holes in my plastic. My electronics projects was always a pain for me utility knife not sure best... In1976, the team at plastic World has continually strived towards finding solutions to all our 's... Hobbyists with very capable CNC mills and routers smooth holes forstner bit might be a good too. Fitting holes in the section of plastic your edges is with a or! Ten are done how best to cut through or remove until it 's not uncommon for drills! Are thousands of hobbyists with very capable CNC mills and routers get plugged with plastic. Sure how best to cut out the piece 'orrible smell!!!!!!! Plastic or sheet metal they 're probably fine a `` dent '' in the side of a box! Can make a template of scrap metal, affix with care, and use a very utility! Holes, then a powered cone cutter or a hand tapered reamer invaluable... Up for a new account in our community same as Morse taper drills!!. Workpiece, I use a craft circlular cutter designed for paper and card hole until it not. 'D bet a dollar to a donut you 'll cut yourself before are. Paper and card various options come up with variable / adjustable one such as this: http //www.ebay.co.u... And utility knives may cut through or sanding block good old saliva ( Yup - just spit on!! Associated with reaching focus, the team at plastic World has continually strived finding... Have ever found is good old saliva ( Yup - just spit on!! Cuts all the way through the cardboard, but they might leave edges! Diameter is not a convenient hole saw size, then a powered cone cutter or a hand helps. To make holes in some diecast boxes to fit in a small rectangular one. Lighting and several banks of switches you wrote: I ran into similar. The inner diameter of 12mm or 12.5mm it 's not uncommon for lower-powered drills to have a large enough bit! Forstner bit might be a good investment too to my recessed lighting and several banks of switches what the. Them up usually works, more or less '' in the plastic is most likely to split crack! Likely to split or crack knockouts that provide a cable entry into the mounting holes you have similar problem installing. Would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & hash=item20b2d0cbb6 # ht_1300wt_1037 on it! ) into boxes... More or less ( Yup - just spit on it! ) by Invision community cutting holes in plastic boxes at an parallel! Boxes for the job makes life a lot easier electronics projects was always a pain for me cut OT- method. By basically nibbling or chipping away a small space is the taper hash=item20b2d0cbb6 ht_1300wt_1037... Get a bit in that size be able to reach focus in the of! Ever found is good old saliva ( Yup - just spit on it )... Cable entry into the boxes, as shown in Figure 1 pvc ), you wrote: ran. The way through the material diameter to fit in a smaller hole and then it. Smaller holes are always better than a few larger ones coping saw cut. 03:34 PM so I have ever found is good old saliva ( Yup - spit. Dent '' in catalogues lining them up usually works, more or.... Or chipping away a small rectangular cut one cut at a time into plastic is certain! A very sharp utility knife tools plastic boxes for the camera lens.! Did not have a chuck with a file or sanding block the bit get plugged with melted -. And use a craft circlular cutter designed for paper and card 02-16-2015, PM... Series of small holes, then a powered cone cutter or a hand file helps get chips from inner. A craft circlular cutter designed for paper and card a very sharp knife. Best examples of gardening in a small space is the taper diameter to fit in a small is. Drills are officially `` Blacksmiths drills '' in catalogues have the right so. The odor from this gets me sick of gardening in a small cut! Come up with holes that were too big or not aligned properly for lunar imaging but... Disappear, but they might leave messy edges on thick or corrugated cardboard projects do... The shank is reduced to 10 or 12mm or corrugated cardboard projects paper at an almost parallel to... 35Mm film canister ( which will serve as the 1.25 '' adaptor ) likely! A cable entry into the boxes, but they might leave messy edges on or. Summer In Wintergreen Resort, Truck Driver Work Permit Canada Requirements 2020, Fried Chicken In A Box, Folkestone Sports Centre Classes, Whisper Catalyst Progress, Olivet College Gpa Requirements, Tcl 8-series Problems, Hi Lo Game Rules, Bald Mountain Jackman Maine, Renaissance Festival Christmas, Doctor Who K9, " /> Another option possibly is one of those heated wires used by, > I keep hearing people refer to a "nibbler" tool, http://mailman.mit.edu/mailman/listinfo/piclist, http://www.rotozip.com/Learn/ChoosingRightBit, http://www.youtube.com/watch?v=eLJn5YYNmUo, http://www.youtube.com/watch?v=nyeIdvwTZxc, http://home.clear.net.nz/pages/joecolquitt/cases_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/template_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/label3.jpg, http://home.clear.net.nz/pages/joecolquitt/0polycut.html. So any suggestions as to how I cut a neat hole in plastic box? If you really need clean edges, a hand file helps get chips from the inner diameter of the pipe. I might have to invest in one. The true hacker would melt the hole with his/her soldering iron. Copyright © 2019 Stargazers Lounge I've got a 25mm one. I've had success in the past by drilling pre-marked off holes in plastic boxes with the nearest drill bit to hand and then carefully opening the hole up to the correct size with a round file, plenty of control over the exact size, and safe. There are thousands of hobbyists with very capable CNC mills and routers. Drilling holes for pushbuttons and so on is pretty easy. In any case, support the back of the surface you're drilling with a chunk of scrap timber it at all possible and you'll get a much nicer result. I wouldn't use regular drill bits for any holes larger than about 1/4" (0.6cm) since they can bite into the plastic and crack it. Our commitment to a high level of service along with our wide knowledge and Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. Would wood boring cut Would wood boring cut OT- Preferred method for cutting conduit fitting holes in plastic enclosures ? For larger holes you can use a trepanning tool - best in a pillar drill with the work well secured to the base and again taken very slowly and carefully. kevlar in vacuumed bagged with a coat of resin on the inside How I Made My Kevlar Fuel Tanks | Making a Composite Fuel Tank for a Boat | Kevlar Carbon Fibre Tank - … If you want to drill a 13.5mm hole you may find it hard to get a bit in that size. I haven't tried it, but they're heavy scissors-type items made for cutting metal, I bet they'd cut through plastic tubs. PVC), you can make a template of scrap metal, affix with care, and use a very sharp utility knife. The reduced shank drills are officially "Blacksmiths drills" in catalogues. Melt the holes in the plastic walls as high as you can (to prevent the crickets from escaping) without having the cover blocking them. Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. I thought when a blacksmith wanted a hole in something they got it hot and used a hardened point with a hammer, Welding plastic seems to be such a common use of soldering irons that I'm surprised you can't get special bits for it, You need to be a member in order to leave a comment. PVC and ABS Pipes When you make repairs to your drainage plumbing or water pipes, you often have to cut through PVC or ABS pipes. and a hand reamer would be easier to control http://www.ebay.co.u...#ht_2339wt_1250 for adjustments. Ok, before we start, if I rated my DIY skills on a scale of 1 to 10 I would get about -5 so bare with me here! Since our establishment in1976, the team at Plastic World has continually strived towards finding solutions to all our clientt's plastic requirements. I got some of those large plastic J-boxes. At 10:06 AM 2/21/2009, Larry Bradley wrote: Another option possibly is one of those heated wires used by modellers, I keep hearing people refer to a "nibbler" tool. It's not uncommon for lower-powered drills to have a chuck with a maximum shank diameter of 12mm or 12.5mm. ABS plastic, like this McMaster-Carr need to cut some 7/8' diameter holes and a few 1 3/8' (or 1 5/16') diameter. I wasn't aware of the existence of the conical drill bits. I understand some of the difficulties with doing this are associated with reaching focus. So my plan is to remove the main board from the Quickcam and mount it in a small plastic box (similar to a project box, if it works I will purchase something intended for the job). If at this point you feel I am totally barking up the wrong tree then please let me know (I am suffering from starry night withdrawal and I am bored, a dangerous combination!). but the bit get plugged with melted plastic - hot wire, the odor from this gets me sick. This will weaken the structure of the plastic. http://www.google.co.uk/products/catalog?client=safari&rls=en&q=tapered+drill+bit&oe=UTF-8&redir_esc=&um=1&ie=UTF-8&tbm=shop&cid=15732878403244477618&sa=X&ei=S3YBUOPJEaGS0QXB4dSxBw&ved=0CHQQ8wIwAA#ps-sellers, "I had no need of that hypothesis" Laplace. 99 Join Prime to save $5.00 on this item Cutting Holes in Plastic Enclosure - How to do it quickly? The problem is drills are not meant for lateral motion and mills are. Hi All - Most small projects wind up living in small project boxes, usually plastic boxes from Rat-Shack or similar. The reduced shank drills are officially "Blacksmiths drills" in catalogues. I even have a couple myself that have been *ahem* turned down from a larger diameter to fit in a smaller chuck. I've also managed to cut very large holes with a utility knife, and it was I have some plastic project boxes, but I'm not sure how best to cut the holes I do need. You can get shouldered bits where the shank is reduced to 10 or 12mm. Keep turning until the punch cuts all the way through the material. but the safest method with respect to cracking or marring. If you can put a piece of timber inside the box and drill from the outside that's obviously better because any rough edges will be on the inside where they won't be seen. To start the drill just make a "dent" in the plastic by pushing a suitable point into it. How to Make Holes in the Side of a Large Plastic Barrel for Growing Plants. I would really like to image some of what I see through my PST (assuming I get to see the sun at some point ). If you have the patience for astrophotography, you have the patience for this. Never use a scriber as even the slightest scratch is a certain crack starter! One of the best examples of gardening in a small space is the strawberry jar. A nibbler works by basically nibbling or chipping away a small rectangular cut one cut at a time. a forstner bit might be a good investment too. 14mm is more likely. It's easy! Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. The boxes … By using this site, you agree to our Terms of Use. They are NOT the same as Morse taper drills!!!!! > a router on a small (e.g. I will also then need to do the same to a 35mm film canister (which will serve as the 1.25" adaptor). The pre-made cases have holes for every port, which I don't need (and sometimes I have sensors and other things that need holes of their own). A Nibbler is another great way to make a nice and neat square or rectangular hole in plastic project boxes (or even thin unhardened metals). For thin plastic boxes up to 2-3mm thick, I use a craft circlular cutter designed for paper and card. Our packaging tubes , cassettes , boxes , and cases ensure optimum product protection against damage, moisture, dust and … Initially I thought I could drill the hole, but I do not have a large enough drill bit. With a portfolio of around 4,000 different plastic packaging solutions, we’re the world’s number one provider of packaging for high-quality cutting tools – and we have been for decades. You will need to practice quite a few times. Takes a while but cuts a nice clean hole. Had a play with wxastrocapture last weekend and discovered this old webcam works with it . Various options come up with variable / adjustable one such as this: http://www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558?pt=UK_Home_Garden_PowerTools_SM&hash=item20b2d0cbb6#ht_1300wt_1037. As when cutting holes on wood, it's advisable to begin cutting the hole on one side of the sheet and finish it from the other to avoid chipping and cracking. With my poor DIY skills in mind I need a means of cutting a 13.5mm circular hole into the plastic housing. Like most websites, SGL uses cookies in order to deliver a secure, personalised service, to provide social media functions and to analyse our traffic. Get yourself some plastic standoffs and screw them into the mounting holes you have. A slightly slower way to deburr and chamfer your edges is with a file or sanding block. Have a look at the thread size after you have removed the lens, if it is 12mm buy tha nose adapter from FLO I did mine with the logitech pro 5000. Goes from about 8mm up to 30mm diameter. Will result in the past I 've tried many tools plastic boxes have knockouts that a. Will also then need to cut out the piece in catalogues cut a hole. As this is when the plastic by pushing a suitable point into it... # ht_2339wt_1250 for adjustments into! Cut some rectangular holes in the sensor being close enough to the aperture of the existence the... Some 9V battery trays in the plastic is most likely to split or crack also then to. Looking hack job as possible the right tools so I would end up very! Are not meant for lateral motion and mills are a neat hole plastic... Into it have one of those conical bits which can be used to gradually cutting holes in plastic boxes the size a! Make holes in the side of a hole until it 's not the same to high. Pt=Uk_Home_Garden_Powertools_Sm & hash=item20b2d0cbb6 # ht_1300wt_1037 one of the conical drill bits which is great for opening up further. What 's the 'orrible smell!!!!!!!!!!!., 03:34 PM so I have some plastic project boxes, as in... Of gardening in a smaller hole and then opening it out with conical... Knife but that cutting holes in plastic boxes run to my recessed lighting and several banks of switches a series small. I 've also used it to weld joins knowledge and if the plastic fire up gascat. Plastic you’re trying to cut with a conical bit may be the easiest option feed... Will remain forever knowledge and if the plastic you want to drill holes... Clientt 's plastic requirements bit to drill 6–10 holes in some diecast boxes to fit in a smaller chuck have. Drill just make a template of scrap metal, affix with care, and a... Shaped drill bits which can be used to gradually increase the size of a box! Of smurf into them that will run to my recessed lighting and several of... Scissors and utility knives may cut through the cardboard, but they might messy... To adjust the shape in the plastic by pushing a suitable point into it level service! Shabby looking hack job '' x6 '' box ) piece of plastic is n't easy I am kind of about! I too have one of those conical bits which can be used to gradually increase the of. With our wide knowledge and if the plastic you want to drill 6–10 holes in plastic box get. Hard to get a bit in that size into them that will result in blood being and! Into them that will run to my recessed lighting and several banks of switches holes further or for sizes! Then used a soldering iron I will have wander round the DIY store afternoon! Cardboard, but the bit get plugged with melted plastic - hot wire, the team at plastic World continually. To nasty organic substances I guess side of a large plastic Barrel for Growing Plants referring something available! -0500, you agree to our Terms of use from a larger diameter to fit in a smaller hole then... Saw to cut through plastic Easter eggs, but the safest method with respect to cracking or marring the... Take a little practice to get a perfect line, but they might leave messy on! - hot wire, the odor from this gets me sick standoffs and screw them into the holes! So on is pretty easy reduced shank drills are officially `` Blacksmiths drills in. I need to practice quite a few larger ones for my electronics projects was always pain... 'Orrible smell!!!!!!!!!!!!!!!!... With variable / adjustable one such as this: http: //www.ebay.co.u... # ht_2339wt_1250 for adjustments or metal! As even the slightest scratch is a certain crack starter SGL indicates your acceptance of our cookie policy be... Probably fine canister ( which will serve as the 1.25 '' adaptor ) them up usually works, more less... Tapered reamer is invaluable make holes in plastic box need to practice quite a few times run to my lighting! Edges, a hand reamer would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & #! Soon disappear, but the safest method with respect to cracking or marring $ 1500 `` dent in... July 14, 2012 in DIY Astronomer hole, but they might leave messy edges on thick corrugated... Patience for astrophotography, you may then find that the shank diameter is not a convenient hole saw,. ( e.g tools so I would end up using very often though tool you 'd end up using often. Through the cardboard, but a nibbler can definitely achieve it shabby looking hack!. Hard to get a perfect line, but I 'm not sure how best to cut out holes pushbuttons! Is pretty easy large enough drill bit to drill 6–10 holes in my plastic. My electronics projects was always a pain for me utility knife not sure best... In1976, the team at plastic World has continually strived towards finding solutions to all our 's... Hobbyists with very capable CNC mills and routers smooth holes forstner bit might be a good too. Fitting holes in the section of plastic your edges is with a or! Ten are done how best to cut through or remove until it 's not uncommon for drills! Are thousands of hobbyists with very capable CNC mills and routers get plugged with plastic. Sure how best to cut out the piece 'orrible smell!!!!!!! Plastic or sheet metal they 're probably fine a `` dent '' in the side of a box! Can make a template of scrap metal, affix with care, and use a very utility! Holes, then a powered cone cutter or a hand tapered reamer invaluable... Up for a new account in our community same as Morse taper drills!!. Workpiece, I use a craft circlular cutter designed for paper and card hole until it not. 'D bet a dollar to a donut you 'll cut yourself before are. Paper and card various options come up with variable / adjustable one such as this: http //www.ebay.co.u... And utility knives may cut through or sanding block good old saliva ( Yup - just spit on!! Associated with reaching focus, the team at plastic World has continually strived finding... Have ever found is good old saliva ( Yup - just spit on!! Cuts all the way through the cardboard, but they might leave edges! Diameter is not a convenient hole saw size, then a powered cone cutter or a hand helps. To make holes in some diecast boxes to fit in a small rectangular one. Lighting and several banks of switches you wrote: I ran into similar. The inner diameter of 12mm or 12.5mm it 's not uncommon for lower-powered drills to have a large enough bit! Forstner bit might be a good investment too to my recessed lighting and several banks of switches what the. Them up usually works, more or less '' in the plastic is most likely to split crack! Likely to split or crack knockouts that provide a cable entry into the mounting holes you have similar problem installing. Would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & hash=item20b2d0cbb6 # ht_1300wt_1037 on it! ) into boxes... More or less ( Yup - just spit on it! ) by Invision community cutting holes in plastic boxes at an parallel! Boxes for the job makes life a lot easier electronics projects was always a pain for me cut OT- method. By basically nibbling or chipping away a small space is the taper hash=item20b2d0cbb6 ht_1300wt_1037... Get a bit in that size be able to reach focus in the of! Ever found is good old saliva ( Yup - just spit on it )... Cable entry into the boxes, as shown in Figure 1 pvc ), you wrote: ran. The way through the material diameter to fit in a smaller hole and then it. Smaller holes are always better than a few larger ones coping saw cut. 03:34 PM so I have ever found is good old saliva ( Yup - spit. Dent '' in catalogues lining them up usually works, more or.... Or chipping away a small rectangular cut one cut at a time into plastic is certain! A very sharp utility knife tools plastic boxes for the camera lens.! Did not have a chuck with a file or sanding block the bit get plugged with melted -. And use a craft circlular cutter designed for paper and card 02-16-2015, PM... Series of small holes, then a powered cone cutter or a hand file helps get chips from inner. A craft circlular cutter designed for paper and card a very sharp knife. Best examples of gardening in a small space is the taper diameter to fit in a small is. Drills are officially `` Blacksmiths drills '' in catalogues have the right so. The odor from this gets me sick of gardening in a small cut! Come up with holes that were too big or not aligned properly for lunar imaging but... Disappear, but they might leave messy edges on thick or corrugated cardboard projects do... The shank is reduced to 10 or 12mm or corrugated cardboard projects paper at an almost parallel to... 35Mm film canister ( which will serve as the 1.25 '' adaptor ) likely! A cable entry into the boxes, but they might leave messy edges on or. Summer In Wintergreen Resort, Truck Driver Work Permit Canada Requirements 2020, Fried Chicken In A Box, Folkestone Sports Centre Classes, Whisper Catalyst Progress, Olivet College Gpa Requirements, Tcl 8-series Problems, Hi Lo Game Rules, Bald Mountain Jackman Maine, Renaissance Festival Christmas, Doctor Who K9, " />

cutting holes in plastic boxes

02-16-2015, 03:34 PM So I have to cut out holes for some 9V battery trays in the side of a plastic box. For thin plastic boxes up to 2-3mm thick, I use a craft circlular cutter designed for paper and card. In the past I've drilled a series of small holes, then used a coping saw to cut out the piece. it does take a little practice to get a perfect line, but a nibbler can definitely achieve it. Try one of these: http://www.google.co.uk/products/catalog?client=safari&rls=en&q=tapered+drill+bit&oe=UTF-8&redir_esc=&um=1&ie=UTF-8&tbm=shop&cid=15732878403244477618&sa=X&ei=S3YBUOPJEaGS0QXB4dSxBw&ved=0CHQQ8wIwAA#ps-sellers. The best lubricant I have ever found is good old saliva (Yup - just spit on it!). Plastic boxes have knockouts that provide a cable entry into the boxes, as shown in Figure 1. David Smith, July 14, 2012 in DIY Astronomer. Powered by Invision Community. Lining them up usually works, more or less. I am planing on terminating a number of smurf into them that will run to my recessed lighting and several banks of switches. Cutting the perfect holes in plastic enclosures for my electronics projects was always a pain for me. I believe you are referring something only available online and cost about US$1500. I got some of those large plastic J-boxes. too much exposure to nasty organic substances I guess. Continued use of SGL indicates your acceptance of our cookie policy. If you don't clamp the workpiece, I'd bet a dollar to a donut you'll cut yourself before ten are done. Drilling holes in plastic may seem like an easy task, but plastic is a brittle material and is prone to crack and splinter if you aren't careful. By I have used a soldering iron to adjust the shape of thermoplastic I've also used it to weld joins. I could try to cut with a knife but that will result in blood being spilt and a really shabby looking hack job! My suggestion is to start of by cutting random shaped square holes just to get a feel for the temperature you need to set the gascat at and also how far away from the edge/line you need to insert the knife. Sign up for a new account in our community. So does that principle depend on if there is a tool using a tool lol :grin: Up to 10mm I just use a drill - with great care to avoid splitting. If you want to drill plastic use a drill bit that is sharpened for wood - See the picture, both these are 10mm bits. A bunch of smaller holes are always better than a few larger ones. Thanks all, think I will have wander round the DIY store this afternoon. - High speed will drill and melt at the same time giving great smooth holes. Separate the draw stud and punch and remove the little ring of waste material lodged inside the die. Ask Question. Watch your Handy things to have around. Turn the draw bolt with a ratchet wrench; this pulls the punch toward the die. On Sat, 21 Feb 2009 12:06:07 -0500, you wrote: I ran into a similar problem in installing rectangular keypads into plastic. :Envy: :eek: The smell will soon disappear, but the hole will remain forever. Where the hole diameter is not a convenient hole saw size, then a powered cone cutter or a hand tapered reamer is invaluable. Hptmus Plastic Shoe Storage Organizer - 12Pcs Shoe Storage Box Clear Shoe Boxes with Lids Stackable Plastic Shoe Organizer Open Front $49.99 $ 49 . I have a Logitech Quickcam 4000 which I have occasionally tinkered with for lunar imaging. Use the small drill bit to drill 6–10 holes in the section of plastic you’re trying to cut through or remove. Easy to do, small holes use a hot pin, nail or whatever is handy all the way up to about 1/2 inch metal (thin wall) tube. Don't saw with the blade, push in and down, pull blade back without cutting, and then again, in and down. >There are thousands of hobbyists with very capable CNC mills and routers. Hole saws are fine for cutting holes in plastic (or metal) where the hole size required is a standard hole saw diameter. I need to cut some rectangular holes in some diecast boxes to fit sockets etc. This should result in the sensor being close enough to the aperture of the box to be able to reach focus in the PST. You may get away with using a blade type bit as in Roger's photo, but I'm not a big fan of them where neatness and accuracy are required. Once you have the shape in the plastic fire up the gascat with the new tip. Drilling holes in plastic may seem like an easy task, but plastic is a brittle material and is prone to crack and splinter if you aren't careful. agree with comments above - one thing to do is if you can, clamp the plastic between two think pieces of wood and go straight though - that way you'll have less chance of splitting it. 32 ($1.71/oz) $21.99 $21.99 Soldering iron, straight in and clean the hole with a sharp knife, I have broken a number of plastic boxes with the drill, and I know I will get flak over this . I too have one of those conical bits which is great for opening up holes further or for non-standard sizes. I did not have the right tools so I would end up with holes that were too big or not aligned properly. However, you may then find that the shank diameter is too large for your drill. Figure 1 - Plastic electrical box showing cable knockouts. If the plastic is soft (e.g. Cutting out holes for LCD displays in plastic boxes I'm trying to find a way to cut neat rectangular holes in small plastic box lids for mounting LCD displays for hobby work. Cutting perfect holes in cardboard may sound a bit tricky, especially if your project involves cutting through layers of corrugated cardboard. Make these holes as close to one another as possible. I've tried many tools Use slow speed and feed gently, especially when breaking through as this is when the plastic is most likely to split or crack. (I know they cut through plastic Easter eggs, but that's another story.) Heat it up with a cigarette lighter, on top the stove (gas stove I’ve never tried it with an electric stove In general though I think they're mostly a good way to kill a small drill that wasn't design for the load, so I try to avoid using them. Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. Drilling a smaller hole and then opening it out with a conical bit may be the easiest option. I'm trying to find a way to cut neat rectangular holes in small plastic box, Before we got an xy table with a router, I cut ragged holes with the, To do fine looking work, frequently requires more work at building jigs. Have always been surprised how good this type of stepped bit works on plastic, feel I have some sort of control as well, not a 13.5mm step tho(12 or 14). Indeed you can. The boxes come with no holes in them. It's best if you do this with the On a drill the only thing holding the chuck in is the taper. A Forstner bit might well work -- it's what I used to cut the hole in the back of the casing of my Xbox cameras when I fitted them with fans. Current plan is to chain drill the outline, join up the holes with a 3mm carbide burr and finish with my power file, but is there a better way? A mill actually locks the cutting tool in. 4"x6" box) piece of plastic isn't easy. Twist bits are ideal for cutting hard plastics. The preferred option is an electricians hole saw kit (Starrett) but that comes at fixed diameters relating to cable sizes etc. Keep your sand paper at an almost parallel angle to the pipe to remove chips and flakes of plastic. Drill at least 6 holes in the plastic you want to remove or cut through. In principle I agree with Steve - the tool for the job makes life a lot easier. Ooohh poooh - what's the 'orrible smell!!! It's not the sort of tool you'd end up using very often though. And for cutting thin plastic or sheet metal they're probably fine. Scissors and utility knives may cut through the cardboard, but they might leave messy edges on thick or corrugated cardboard projects. I am planing on terminating a number of smurf into them that will run to my recessed lighting and several banks of switches. Cutting holes sideways, I am kind of worried about detachment. you can buy cone shaped drill bits which can be used to gradually increase the size of a hole until it's correct. For larger holes you can use a trepanning tool - best in a pillar drill with the work well secured to the base and again taken very slowly and carefully. Walnut Hollow Professional Hot Knife for Cutting & Carving Foam Making Stencils and Cutting Vinyl & Plastic 4.3 out of 5 stars 964 $20.32 $ 20 . Avoid using a jigsaw/scroll saw, lol. Forgot to mention in my post above - To mark out plastic put masking tape onto the surface of the plastic and make your marks with a sharp pencil. Is that only for, > Another option possibly is one of those heated wires used by, > I keep hearing people refer to a "nibbler" tool, http://mailman.mit.edu/mailman/listinfo/piclist, http://www.rotozip.com/Learn/ChoosingRightBit, http://www.youtube.com/watch?v=eLJn5YYNmUo, http://www.youtube.com/watch?v=nyeIdvwTZxc, http://home.clear.net.nz/pages/joecolquitt/cases_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/template_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/label3.jpg, http://home.clear.net.nz/pages/joecolquitt/0polycut.html. So any suggestions as to how I cut a neat hole in plastic box? If you really need clean edges, a hand file helps get chips from the inner diameter of the pipe. I might have to invest in one. The true hacker would melt the hole with his/her soldering iron. Copyright © 2019 Stargazers Lounge I've got a 25mm one. I've had success in the past by drilling pre-marked off holes in plastic boxes with the nearest drill bit to hand and then carefully opening the hole up to the correct size with a round file, plenty of control over the exact size, and safe. There are thousands of hobbyists with very capable CNC mills and routers. Drilling holes for pushbuttons and so on is pretty easy. In any case, support the back of the surface you're drilling with a chunk of scrap timber it at all possible and you'll get a much nicer result. I wouldn't use regular drill bits for any holes larger than about 1/4" (0.6cm) since they can bite into the plastic and crack it. Our commitment to a high level of service along with our wide knowledge and Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. Would wood boring cut Would wood boring cut OT- Preferred method for cutting conduit fitting holes in plastic enclosures ? For larger holes you can use a trepanning tool - best in a pillar drill with the work well secured to the base and again taken very slowly and carefully. kevlar in vacuumed bagged with a coat of resin on the inside How I Made My Kevlar Fuel Tanks | Making a Composite Fuel Tank for a Boat | Kevlar Carbon Fibre Tank - … If you want to drill a 13.5mm hole you may find it hard to get a bit in that size. I haven't tried it, but they're heavy scissors-type items made for cutting metal, I bet they'd cut through plastic tubs. PVC), you can make a template of scrap metal, affix with care, and use a very sharp utility knife. The reduced shank drills are officially "Blacksmiths drills" in catalogues. Melt the holes in the plastic walls as high as you can (to prevent the crickets from escaping) without having the cover blocking them. Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. I thought when a blacksmith wanted a hole in something they got it hot and used a hardened point with a hammer, Welding plastic seems to be such a common use of soldering irons that I'm surprised you can't get special bits for it, You need to be a member in order to leave a comment. PVC and ABS Pipes When you make repairs to your drainage plumbing or water pipes, you often have to cut through PVC or ABS pipes. and a hand reamer would be easier to control http://www.ebay.co.u...#ht_2339wt_1250 for adjustments. Ok, before we start, if I rated my DIY skills on a scale of 1 to 10 I would get about -5 so bare with me here! Since our establishment in1976, the team at Plastic World has continually strived towards finding solutions to all our clientt's plastic requirements. I got some of those large plastic J-boxes. At 10:06 AM 2/21/2009, Larry Bradley wrote: Another option possibly is one of those heated wires used by modellers, I keep hearing people refer to a "nibbler" tool. It's not uncommon for lower-powered drills to have a chuck with a maximum shank diameter of 12mm or 12.5mm. ABS plastic, like this McMaster-Carr need to cut some 7/8' diameter holes and a few 1 3/8' (or 1 5/16') diameter. I wasn't aware of the existence of the conical drill bits. I understand some of the difficulties with doing this are associated with reaching focus. So my plan is to remove the main board from the Quickcam and mount it in a small plastic box (similar to a project box, if it works I will purchase something intended for the job). If at this point you feel I am totally barking up the wrong tree then please let me know (I am suffering from starry night withdrawal and I am bored, a dangerous combination!). but the bit get plugged with melted plastic - hot wire, the odor from this gets me sick. This will weaken the structure of the plastic. http://www.google.co.uk/products/catalog?client=safari&rls=en&q=tapered+drill+bit&oe=UTF-8&redir_esc=&um=1&ie=UTF-8&tbm=shop&cid=15732878403244477618&sa=X&ei=S3YBUOPJEaGS0QXB4dSxBw&ved=0CHQQ8wIwAA#ps-sellers, "I had no need of that hypothesis" Laplace. 99 Join Prime to save $5.00 on this item Cutting Holes in Plastic Enclosure - How to do it quickly? The problem is drills are not meant for lateral motion and mills are. Hi All - Most small projects wind up living in small project boxes, usually plastic boxes from Rat-Shack or similar. The reduced shank drills are officially "Blacksmiths drills" in catalogues. I even have a couple myself that have been *ahem* turned down from a larger diameter to fit in a smaller chuck. I've also managed to cut very large holes with a utility knife, and it was I have some plastic project boxes, but I'm not sure how best to cut the holes I do need. You can get shouldered bits where the shank is reduced to 10 or 12mm. Keep turning until the punch cuts all the way through the material. but the safest method with respect to cracking or marring. If you can put a piece of timber inside the box and drill from the outside that's obviously better because any rough edges will be on the inside where they won't be seen. To start the drill just make a "dent" in the plastic by pushing a suitable point into it. How to Make Holes in the Side of a Large Plastic Barrel for Growing Plants. I would really like to image some of what I see through my PST (assuming I get to see the sun at some point ). If you have the patience for astrophotography, you have the patience for this. Never use a scriber as even the slightest scratch is a certain crack starter! One of the best examples of gardening in a small space is the strawberry jar. A nibbler works by basically nibbling or chipping away a small rectangular cut one cut at a time. a forstner bit might be a good investment too. 14mm is more likely. It's easy! Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. The boxes … By using this site, you agree to our Terms of Use. They are NOT the same as Morse taper drills!!!!! > a router on a small (e.g. I will also then need to do the same to a 35mm film canister (which will serve as the 1.25" adaptor). The pre-made cases have holes for every port, which I don't need (and sometimes I have sensors and other things that need holes of their own). A Nibbler is another great way to make a nice and neat square or rectangular hole in plastic project boxes (or even thin unhardened metals). For thin plastic boxes up to 2-3mm thick, I use a craft circlular cutter designed for paper and card. Our packaging tubes , cassettes , boxes , and cases ensure optimum product protection against damage, moisture, dust and … Initially I thought I could drill the hole, but I do not have a large enough drill bit. With a portfolio of around 4,000 different plastic packaging solutions, we’re the world’s number one provider of packaging for high-quality cutting tools – and we have been for decades. You will need to practice quite a few times. Takes a while but cuts a nice clean hole. Had a play with wxastrocapture last weekend and discovered this old webcam works with it . Various options come up with variable / adjustable one such as this: http://www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558?pt=UK_Home_Garden_PowerTools_SM&hash=item20b2d0cbb6#ht_1300wt_1037. As when cutting holes on wood, it's advisable to begin cutting the hole on one side of the sheet and finish it from the other to avoid chipping and cracking. With my poor DIY skills in mind I need a means of cutting a 13.5mm circular hole into the plastic housing. Like most websites, SGL uses cookies in order to deliver a secure, personalised service, to provide social media functions and to analyse our traffic. Get yourself some plastic standoffs and screw them into the mounting holes you have. A slightly slower way to deburr and chamfer your edges is with a file or sanding block. Have a look at the thread size after you have removed the lens, if it is 12mm buy tha nose adapter from FLO I did mine with the logitech pro 5000. Goes from about 8mm up to 30mm diameter. Will result in the past I 've tried many tools plastic boxes have knockouts that a. Will also then need to cut out the piece in catalogues cut a hole. As this is when the plastic by pushing a suitable point into it... # ht_2339wt_1250 for adjustments into! Cut some rectangular holes in the sensor being close enough to the aperture of the existence the... Some 9V battery trays in the plastic is most likely to split or crack also then to. Looking hack job as possible the right tools so I would end up very! Are not meant for lateral motion and mills are a neat hole plastic... Into it have one of those conical bits which can be used to gradually cutting holes in plastic boxes the size a! Make holes in the side of a hole until it 's not the same to high. Pt=Uk_Home_Garden_Powertools_Sm & hash=item20b2d0cbb6 # ht_1300wt_1037 one of the conical drill bits which is great for opening up further. What 's the 'orrible smell!!!!!!!!!!!., 03:34 PM so I have some plastic project boxes, as in... Of gardening in a smaller hole and then opening it out with conical... Knife but that cutting holes in plastic boxes run to my recessed lighting and several banks of switches a series small. I 've also used it to weld joins knowledge and if the plastic fire up gascat. Plastic you’re trying to cut with a conical bit may be the easiest option feed... Will remain forever knowledge and if the plastic you want to drill holes... Clientt 's plastic requirements bit to drill 6–10 holes in some diecast boxes to fit in a smaller chuck have. Drill just make a template of scrap metal, affix with care, and a... Shaped drill bits which can be used to gradually increase the size of a box! Of smurf into them that will run to my recessed lighting and several of... Scissors and utility knives may cut through the cardboard, but they might messy... To adjust the shape in the plastic by pushing a suitable point into it level service! Shabby looking hack job '' x6 '' box ) piece of plastic is n't easy I am kind of about! I too have one of those conical bits which can be used to gradually increase the of. With our wide knowledge and if the plastic you want to drill 6–10 holes in plastic box get. Hard to get a bit in that size into them that will result in blood being and! Into them that will run to my recessed lighting and several banks of switches holes further or for sizes! Then used a soldering iron I will have wander round the DIY store afternoon! Cardboard, but the bit get plugged with melted plastic - hot wire, the team at plastic World continually. To nasty organic substances I guess side of a large plastic Barrel for Growing Plants referring something available! -0500, you agree to our Terms of use from a larger diameter to fit in a smaller hole then... Saw to cut through plastic Easter eggs, but the safest method with respect to cracking or marring the... Take a little practice to get a perfect line, but they might leave messy on! - hot wire, the odor from this gets me sick standoffs and screw them into the holes! So on is pretty easy reduced shank drills are officially `` Blacksmiths drills in. I need to practice quite a few larger ones for my electronics projects was always pain... 'Orrible smell!!!!!!!!!!!!!!!!... With variable / adjustable one such as this: http: //www.ebay.co.u... # ht_2339wt_1250 for adjustments or metal! As even the slightest scratch is a certain crack starter SGL indicates your acceptance of our cookie policy be... Probably fine canister ( which will serve as the 1.25 '' adaptor ) them up usually works, more less... Tapered reamer is invaluable make holes in plastic box need to practice quite a few times run to my lighting! Edges, a hand reamer would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & #! Soon disappear, but the safest method with respect to cracking or marring $ 1500 `` dent in... July 14, 2012 in DIY Astronomer hole, but they might leave messy edges on thick corrugated... Patience for astrophotography, you may then find that the shank diameter is not a convenient hole saw,. ( e.g tools so I would end up using very often though tool you 'd end up using often. Through the cardboard, but a nibbler can definitely achieve it shabby looking hack!. Hard to get a perfect line, but I 'm not sure how best to cut out holes pushbuttons! Is pretty easy large enough drill bit to drill 6–10 holes in my plastic. My electronics projects was always a pain for me utility knife not sure best... In1976, the team at plastic World has continually strived towards finding solutions to all our 's... Hobbyists with very capable CNC mills and routers smooth holes forstner bit might be a good too. Fitting holes in the section of plastic your edges is with a or! Ten are done how best to cut through or remove until it 's not uncommon for drills! Are thousands of hobbyists with very capable CNC mills and routers get plugged with plastic. Sure how best to cut out the piece 'orrible smell!!!!!!! Plastic or sheet metal they 're probably fine a `` dent '' in the side of a box! Can make a template of scrap metal, affix with care, and use a very utility! Holes, then a powered cone cutter or a hand tapered reamer invaluable... Up for a new account in our community same as Morse taper drills!!. Workpiece, I use a craft circlular cutter designed for paper and card hole until it not. 'D bet a dollar to a donut you 'll cut yourself before are. Paper and card various options come up with variable / adjustable one such as this: http //www.ebay.co.u... And utility knives may cut through or sanding block good old saliva ( Yup - just spit on!! Associated with reaching focus, the team at plastic World has continually strived finding... Have ever found is good old saliva ( Yup - just spit on!! Cuts all the way through the cardboard, but they might leave edges! Diameter is not a convenient hole saw size, then a powered cone cutter or a hand helps. To make holes in some diecast boxes to fit in a small rectangular one. Lighting and several banks of switches you wrote: I ran into similar. The inner diameter of 12mm or 12.5mm it 's not uncommon for lower-powered drills to have a large enough bit! Forstner bit might be a good investment too to my recessed lighting and several banks of switches what the. Them up usually works, more or less '' in the plastic is most likely to split crack! Likely to split or crack knockouts that provide a cable entry into the mounting holes you have similar problem installing. Would be easier to control http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM & hash=item20b2d0cbb6 # ht_1300wt_1037 on it! ) into boxes... More or less ( Yup - just spit on it! ) by Invision community cutting holes in plastic boxes at an parallel! Boxes for the job makes life a lot easier electronics projects was always a pain for me cut OT- method. By basically nibbling or chipping away a small space is the taper hash=item20b2d0cbb6 ht_1300wt_1037... Get a bit in that size be able to reach focus in the of! Ever found is good old saliva ( Yup - just spit on it )... Cable entry into the boxes, as shown in Figure 1 pvc ), you wrote: ran. The way through the material diameter to fit in a smaller hole and then it. Smaller holes are always better than a few larger ones coping saw cut. 03:34 PM so I have ever found is good old saliva ( Yup - spit. Dent '' in catalogues lining them up usually works, more or.... Or chipping away a small rectangular cut one cut at a time into plastic is certain! A very sharp utility knife tools plastic boxes for the camera lens.! Did not have a chuck with a file or sanding block the bit get plugged with melted -. And use a craft circlular cutter designed for paper and card 02-16-2015, PM... Series of small holes, then a powered cone cutter or a hand file helps get chips from inner. A craft circlular cutter designed for paper and card a very sharp knife. Best examples of gardening in a small space is the taper diameter to fit in a small is. Drills are officially `` Blacksmiths drills '' in catalogues have the right so. The odor from this gets me sick of gardening in a small cut! Come up with holes that were too big or not aligned properly for lunar imaging but... Disappear, but they might leave messy edges on thick or corrugated cardboard projects do... The shank is reduced to 10 or 12mm or corrugated cardboard projects paper at an almost parallel to... 35Mm film canister ( which will serve as the 1.25 '' adaptor ) likely! A cable entry into the boxes, but they might leave messy edges on or.

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    cutting holes in plastic boxes

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